Beyond the Basics: Understanding Complex Metal Building Solutions

When architects and building designers consider metal construction, many typically assume they’re restricted to four walls and a roof – essentially basic box-like structures. However, with innovations over the last several decades in every aspect of metal construction, this perception is far from accurate. The capabilities and versatility of metal construction have evolved dramatically, extending design possibilities and exceeding the expectations of architects, designers, builders and clients alike. 

Complex projects such as retail establishments, automotive dealerships, educational facilities and expansive sporting venues, which were previously thought to be confined to conventional construction methods, are now being delivered more rapidly and efficiently using metal construction techniques. 

Client-Driven Innovation 

This shift in perspective hasn’t occurred simply because it’s technically feasible, but because clients are increasingly demanding greater sophistication and complexity in their structures. They desire more than a simple box. Many seek architecturally appealing and impressive buildings that maximize natural light. Others require manufacturing facilities with sophisticated structural specifications for critical components such as top-running cranes. Additionally, local governments are frequently requiring more aesthetically pleasing buildings for plan approval. 

Naturally, increased complexity can result in higher costs, but generally, the investment proves worthwhile. There’s a significant difference in complexity between a straightforward single-slope, four-walled “box building” and an architect-designed, two-story structure featuring hips, valleys, daylighting solutions and specialized equipment. When building designs become intricate, it’s advisable to involve a Metallic representative from the beginning and throughout the entire process. 

Defining Complexity in Metal Construction 

Though we commonly use terms like “pre-engineered” or “pre-fabricated”, the reality is that all Metallic products are custom-manufactured for each order. Every building is unique, but the degree of customization complexity is determined by the specific design requirements of the project. Understanding which building conditions might classify a project as “complex” is beneficial. 

Complex Building Conditions: 

Complicated Roof Designs Hips and valleys on roofs represent one of the most common building features that lead to a structure being categorized as complex. 

Aestherics Features Architects are typically commissioned to create more visually striking buildings, and the embellishments and elaborate geometries they envision can increase the intricacy of the engineering underlying the structure. 

Multi-Level Designs Whether incorporating a second-level mezzanine or a basement, multiple floors contribute significantly to a building’s complexity. 

Auxiliary Loads Industrial facilities with structurally mounted equipment such as substantial top running cranes considerably increase the design loading requirements. 

Long Bays Expanded spacing between vertical supports is becoming an increasingly common requirement – particularly for indoor athletic facilities, warehouses and large religious buildings. 

Codes and Loads Regulatory changes and regional variations for wind resistance, seismic considerations, snow loads, temperature fluctuations, energy efficiency and occupancy classification may impose additional requirements on the structure. Similarly, collateral loads from ceiling-mounted systems including lighting, ventilation and fire protection can heighten the building’s complexity. 

Aviation Facilities Structures designed to accommodate aircraft typically require exceptionally wide, high-fold doors for aircraft entry and exit, necessitating supplementary structural support systems. 

Sustainability Features Metal construction is frequently selected for its superior insulating properties, with insulated metal panels further enhancing R-values. Another approach to reducing energy expenses involves daylighting – maximizing natural light penetration. Although technology for incorporating daylighting features in standing-seam roofs has improved considerably, it still results in more sophisticated design requirements. 

Collaborative Success Strategies 

When your project meets the criteria for a complex building as outlined above, the most crucial step for saving time and money is early involvement of your Metallic representative throughout the development process. As Scott Schroer, Metallic’s Engineering Director explains, “Engaging with the architect, the owner, and our customer to help value engineer the building presents a tremendous opportunity.” Complex building conditions demand customized solutions from our engineering department. Communication is essential, since engineers can identify potential issues or complications that architects, builders or clients might not recognize. They also possess the experience and expertise to develop innovative solutions. 

Expanding Possibilities Together 

Modern metal construction can deliver more sophisticated and elegant results than ever before – while still meeting and exceeding specific functional requirements. Successful outcomes depend on collaboration and effective communication. By working together, we can expand the boundaries of metal construction and continue to impress both visitors and clients alike. Contact your Metallic representative to initiate this important collaborative conversation as early as possible in your project timeline.